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MikeJr's 242 Project

your assumptions are only partially correct Mike. the numbers are not as disparate as you would be led to believe, and some things are more wants than requirements. I understand the wants but you're tilting things a bit. For the list of stuff you're talking about doing to a volvo engine, including the parts you already have, we're not talking about a 400hp 16v.. if all you wanted was 400hp you can do that safely with ~$1k in rods and pistons, and a couple hundred in machine work, a nice header, and a nice intake manifold. with an engine that may weigh 430lbs (a b230ft is said to be around 375ish, add the turbo and manifolds and head weight difference) fully dressed bolted to a transmission that weights what, 100lbs? say 150. so.. almost 600lbs of engine and transmission.

An iron ls engine fully dressed tips the scales at just over 500 by itself, and that 4L80 with an oem converter is somewhere north of 200. so you're at least 100 lbs up on the front end. If we want to keep the comparison truly fair, you're not going to be able to drop that tired old truck engine in the car and slam down 400+whp. Most of your truck motors (and a cursory google search for the specific one you've referenced) belt out between 285 and 315 crank hp, which.. is boring. I don't care what any of the other v8 guys say, that junk is weak as F, and they're known to float valves on the stock cam and springs well before 6k. That would be an absolute bag of **** in the nice car you've put together.

So you need a cam. OEM grinds can be had for 150ish from summit (yawn, btw), you'd need new springs to go along with that, and if you're going to be in there doing that, there's various preventative maintenance items that suddenly come in to play. So, let's say you do the norm, get a new timing chain, oil pump, damper, and front crank seal.. that's another ~$250ish for the moderate stuff.. So, now you've got something that may be up around 400 crank depending (if you sack up and get a manly man aftermarket cam, you might as well just get the whole kit, and those run around $700). your power to weight ratio is still hosed in favor of the 16v, and you're still dragging along a completely stock 4L80e (assuming it's actually in good shape to begin with).

to put a sporty converter in that 4L80e you'll be doing good to get a reputable unit for less than $600, and if the trans is suspect or shot, that's another $750 right there (but, on the upside, you'd have a transmission that's fairly bulletproof up to around 4 digit power numbers, bonus).

To add insult to injury, you look at the car tomorrow and think, man it's not bad, but I'd like another.. 100hp and it'd be just right. Your options on the v8 are fairly limited at this point, you can spray it, or you're sinking bucks into far more than 100 more hp. With volvo setup, you simply turn the boost up.

And you're still lugging around in a sporty little car with a giant GM automatic. to have the same fun level that you'd get with a manual trans behind the 16v, you'd need a manual trans behind that v8, and there you're talking similar numbers to what you quoted for the 16v setup,

If you want some real numbers I've got some real numbers, and you can check em in the 940's thread..
16v 2.3 setup in the 940 set me back around $2500 (no fancy pistons or machine work though), add 700 or so for the ms3x with the knock option and the dual vr decoder for traction control and we're at around 3200. Full weight wagon trapped 113mph, with my fat ass in the driver's seat you're talking about a race weight of around 3500lbs if not a little bit more.

the 5.3 setup in the 940 so far.. well, it's been more than I expected, but the big dollars:
$1200 for engine w/accessories (and then I had to turn around and get different accessories because most of them didn't fit and the starter was junk, but I'll give you the benefit of good luck) (but it's alu, so -75 to 80 lbs off the nose)
$400 for a known bad 4L80e transmission (turns out it probably had a solenoid that popped out of the vb, but it was sold as a core so it was treated as such).
$775 shipped for the Jake's stage 2 kit-which is not much more than any off the shelf 4L80e kit with a couple little bits you could get separately if you'd like, but the price comes out the same.
$1200 for a stage 5 tripple disc converter that will allow me to lock up anywhere any time (minus $500 for that option if you don't want it)
$800 for a comp cam, springs retainers pushrods crank bolt and ls9 head gaskets (believe they lower the CR just a tick). take off ~$80 or so for the hg if you think you're going to get it done with the heads on
I think I'm close to $1000 for incidentals with summit (lines, fittings, fpr, flex plate, spacer, crank bolts, stuff like that)
$500 for a water pump, oil pump, timing chain, chain damper, front gasket, pan gasket front and rear seals.

and I still haven't gotten the driveshaft, and I'm not including the new wiring harness for the MS that I already had, or the microsquirt I had to buy to control the transmission, the accessories that were bought, the free intake manifold, and a couple hundred in other misc items sourced from non-major retailers.

Understand, I'm not hating on the v8 swap, but to have good results commensurate with the level of work already invested in the car, you're not going to just slap some worn out transport engine in there and ride out.. all that would get you is a pickup truck in a volvo shell.. not much different than what you've got in there now except you've got an auto and it may be as fast as a BPU'd turbo volvo.
good info here. Its not just throw in a 150k mile JY drivetrain and have 400 hp awesomeness.
 
I'm off the LS and back on the 16v for now. Going to get a squirter block from the jy soon. I have 90% of what I need to get it built, I just need to finish up a few house projects first.

I was kicking around the idea of running dual DCOE webers on the current B23, and selling the 16v stuff, but SOWO got me pumped up again to build the 16v.

I want to finish putting together the interior this summer, as well as getting the current A/C hooked back up. It's hot driving back and forth from these shows.

I do have a few suspension items to install that I'll post up soon.
 
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Can I just PM you my address so you can come pick up my car and paint it? The finish on that thing is really first class. Pictures just don't do it justice.
 
what is this interior you speak of?

My interior plan:

Flock the dash black
Front seats:Stock black cloth, Sparco, or Recaros, but I'm leaning towards Recaros
Sparco, or Momo sterring wheel
Stock black cloth out of a later model 244
Suede wrapped headliner and package tray
Re-dye carpet

I have all the trunk carpet too that I still need to clean & install.
 
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So the b23's are quite good engines then as i am importing a 242DL from back home and just realised that it's a b23. I got a 16v head coming soon and was thinking i might 16v the b23? Or should i use the crank and other stuff on the squirter block that i have got from my previous redblock experiences in the 244 and?

Love this car!! Really makes me want to get my 242 and start rebuilding it from scratch!

Cheers, Adam
 
So the b23's are quite good engines then as i am importing a 242DL from back home and just realised that it's a b23. I got a 16v head coming soon and was thinking i might 16v the b23? Or should i use the crank and other stuff on the squirter block that i have got from my previous redblock experiences in the 244 and?

Love this car!! Really makes me want to get my 242 and start rebuilding it from scratch!

Cheers, Adam

I'll be using a late model b230 squirter block because I already have the pistons and rods for that motor. Getting some price quotes on machine work this week.
 
I got a 16v head coming soon and was thinking i might 16v the b23?
RSI has 5 sets of pistons for turbo B23/16V sitting on the shelf that they desperately want to move. I'm sure they'd sell you a set at a substantial discount if you are really interested in going that route.

Edit: I probably should have PM'd that, but your thread needed a bump anyways since it's time for you to keep the car and do the engine compartment next. :-P
 
I love your car, this is probably the best 240 i have ever seen. I was wondering what year of bumper trim you have on your volvo 240? Is it still volvo bumper trim, if so what year? Thank you!
 
I love your car, this is probably the best 240 i have ever seen. I was wondering what year of bumper trim you have on your volvo 240? Is it still volvo bumper trim, if so what year? Thank you!

It's 83-84 Turbo bumper trim. The centers trim on the front and rear are NOS that came with the car when I bought it. I would like to find better hockey stick trim for the front and back though. The ones that are on there now aren't so great.
 
From the Mountain meet

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