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1994 945T drivability issues

Joined
Oct 22, 2004
Location
Vancouver,B.C., Canada
Having intermittent rough running - invariably when the vehicle has been brought up to operating temperature and then not driving it for approximately 30 minutes. It varies of course but when it does occur there is cutting out ,as well as an increase in fuel as it can be smelled and difficulty accelerating from rest, in fact it tends to not respond and barely moves and when coaxed will buck and as mentioned, cutting out as it slowly clears and eventually runs more or less evenly.

The car will also stall readily as it approaches idle as well. Never a problem when cold and up until recently ran quite smoothly. There have been a few modifications such as a chipped ECU and EZK, green top injectors, 3" MAF, 16T turbo, KL Racing inter cooler and IPD cam but it always ran very well.

At times it can feel a bit "off " when driving and there can be a bit of roughness detected and a reduction in response and it will invariably act up once shut off and restarted after those 20 - 40 minutes.


So far I have not tried to check for any OBD codes, replaced the ECU temperature sensor, recently swapped the FPR with a known good unit but have yet to drive the car. I have a second '94 945T I removed it from, just swapped them and the donor 945 ran fine though not all that far so difficult to say. Thinking it just might be the main fuel pump, the in tank was replaced in the last 3-4 years, new cap, rotor and plugs/ wires and as mentioned when it is running issue free it is quite good.


I have not tested the fuel rest or line pressure as I do not have a gauge etc. but thought of trying a spare used Bosch oem fuel pump I have on hand but really do not want to bother if it is not the problem, plus I have had that pump for a few years, Perhaps I should just buy a new one just to know it is done as I have no idea how long the original has been in the car. Should also mention there is a recent fuel pump relay, even tried a spare while on a trip recently when it acted up and no change. Have checked grounding points and in fact am in the process of applying Ox Gard at all electrical connections, have used Deox it previously on the various connectors on the engine. Had a spare injector relay as well when it was doing its thing and it finally ran albeit not all that well but it did so that could just be a fluke. Can that relay simply get too warm and go intermittent? I would think they would either work or not.


It seems to me that perhaps the main fuel pump is showing signs of wear as this can result in unpredictable fuel problems, though doing so when warm is perhaps a bit puzzling. The Beck / Arnley FPRs seem to be good quality for a reasonable cost from RockAuto but if I find the problem persists with a good FPR no point in ordering one.


I also noticed the car has become rough feeling, the tires are coming up on 8 years and definitely becoming noisy and I think the centre support and/or bearing is starting to show its age as well so the combination is such that highway driving has become rather tiresome. I feel removing the driveshaft and having it checked ( u joints and balancing ) might be a good idea. The car is lowered 40 mm on progressive springs and currently have a BNE adjustable panhard rod and would like to put their adjustable torque rods in as well to get the pinion angle where it should be.


The driveshaft can make allowances apparently but a binding or loose u joint can cause difficulties - all the suspension bushings have been replaced with Super Pro poly, front and back and the rear sub frame reinforced.


The car is stiff with Bilstein HD shocks but was always at least manageable until the above noise issues started. Just hope to address them before too long!




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Have you pulled the plugs and read them? How about after the 30 minute hot soak? I've seen some weird "hot running" issues over the years.... everything from injectors leaking down to coolant leaking into a specific cylinder and drowning the plug. The latter was pretty easy to find as that plug was clean as a whistle. The remedy was NOT so easy (new heads).

Great looking machine BTW......
 
Might not be related but does this happen mostly when under half a tank of gas or even when full? Does the stall at idle happen mostly when pulling upto a stop or junction?
 
The symptoms appear even with a full tank, in fact the car was topped up the las time it happened a few days ago on a trip , drove the car perhaps 20 minutes or so and stopped to view the scenery for that 30 odd minutes and had a heck of a time getting it going, stalled a few times not wanting to run and ran rough etc. when trying to get the rpm up and coaxing it to move.

It was a sunny and warm afternoon at the time. I was going to check the plugs as we drove over 100 kms on the highway once it finally ran decently with no issues after that including idling, once for about 10 minutes as we did not want to turn off the engine just in case.

Some of these issues can be rather baffling until the cause is found. Using some slightly colder range NGK plugs due to increased boost, somewhere around 12 - 14 psi.

The oil and coolant look fine with no contamination but going to look at the plugs - wires are aftermarket, cannot remember the brand at the moment but were recommended by knowledgeable friend who is well versed in Volvos.
 
The symptoms appear even with a full tank, in fact the car was topped up the las time it happened a few days ago on a trip , drove the car perhaps 20 minutes or so and stopped to view the scenery for that 30 odd minutes and had a heck of a time getting it going, stalled a few times not wanting to run and ran rough etc. when trying to get the rpm up and coaxing it to move.

It was a sunny and warm afternoon at the time. I was going to check the plugs as we drove over 100 kms on the highway once it finally ran decently with no issues after that including idling, once for about 10 minutes as we did not want to turn off the engine just in case.

Some of these issues can be rather baffling until the cause is found. Using some slightly colder range NGK plugs due to increased boost, somewhere around 12 - 14 psi.

The oil and coolant look fine with no contamination but going to look at the plugs - wires are aftermarket, cannot remember the brand at the moment but were recommended by knowledgeable friend who is well versed in Volvos.
Coolant temp sensor might be bad causing it to run very rich. Any engine codes?
 
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