Fredrik,
Get your manifold outlet ported; get the turbine housing inlet ported. See what that does for power.
Install a larger A/R turbine housing [and wheel] along with a larger compressor. See what that does for power. Then upgrade to a real header; and see how much more power that yields.
By that time you might have actually exceeded the flow capability of those "lousy little small 35mm exhaust valves". Maybe.
My point: until you take care of the restrictions to good flow that are REAL on the downstream side of the four exhaust manifold flange gaskets, I find it less than optimal [and to put it bluntly: rather pointless and a waste of time and money IMO] to do things upstream of the four exhaust manifold flange gaskets while overlooking and ignoring where the REAL, and more substantial, restrictions are. Fix them first; and then something like a 44/40 head can do what it is capable of.
mAydAy said:
They support equal power, the difference is the 530 takes hours and hours of extra work to do so. 44/40 is a strange valve combination, considering thats not maxing out the potential of the stock seats on the intake side yet new oversized seats on the exhaust side.
It takes hours and hours to prep a head decently for street use. Start talking REworking a head for substantially more flow, and the time [and expense] goes up nearly exponentially. No biggie.
44/40 strange? Nah. Different from the usual approach of 'gotta go bigger cuz bigger has to be better'. But 44/40 is a rather intelligent approach to address an area where the 8V heads can use some improvement: exhaust side flow. There are different ways to approach that "issue", and enlarging the size of the exhaust valve is one of them. Using a dual pattern camshaft like a KG2T is another way to enhance the exhaust flow.
Regardless of what method one might employ to improve the exhaust flow through the head, if you haven't taken care of the restrictions on the other side of the four exhaust manifold flange gaskets, then you will not realize the full benefit of your efforts on the upstream side of the four exhaust manifold flange gaskets.
But....do what you wanna.
For the 16V enthusiasts: go for it. I hope that it runs fantastic for you. For the cost and effort to go that route, I can only wish you great success, happiness, and perpetual bliss. I am disinterested in 16Vs, personally. Not because they are bad or anything; not at all. It is just a flow and velocity thing for me. I want both: when and where I want them. But that is getting into OT areas; and will therefore let that rest there.
I think that one point being originally made was that a 530 head can do quite well, if prepped intelligently. The 44/40 valve combo is a viable approach: good upsides. To that I would add to make sure that you've done the things needed so that such a head can perform to its full potential.
Thomas Fritz
...the stealth FTi