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Headlight Restoration w/pics

MistrThou

Masked Moogle
Joined
Oct 8, 2004
Location
Janesville, WI
So driving home last night from Whitewater, I realized that my headlights sucked. I had no visible pattern, and even the highbeams sucked. Finally decided to use this $19.95 headlight restorer kit I bought from Wal-Mart. I've been looking forward to making a serious step by step thread with pictures for some time now. I usually forget to grab the camera till it's too late. So here we go:

These are the before-shots.
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With the kit, I also used a bowl with water to rinse the sandpaper, and a spray bottle to spray/rinse the headlights.
Now this is the kit and contents purchased from Walmart. It has a lifetime warranty on the product, meaning if applied properly, the kit's contents are warrantied for life.
The kit comes with two grades of wet only sandpaper. Also has 2 chemicals, the first being a rubbing compound, the later being a finish/sealant. Has 2 tubes of the first, one for each headlight.
Has 4 of the second, so each headlight can get 2 coats.
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One more before shot of the left headlight before I began sanding.
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This shot is taken after I vigorously sanded the right headlight (on the left) with the first grade of sandpaper. I spent about 8 minutes or so on it, though the directions said about 3-4.
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Then I sanded for about 5 minutes with the fine sand paper.

Here are the shots post sanding.
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Then I applied the rubbing compound, rubbed it in, and kept rubbing while it dried. Then I wiped the residue off with a damp paper towel.

Here are the pictures post compound. Notice no yellow at the top of the headlight anymore.
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And after two final coats of the sealer, on both sides, here is the end result.
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With the headlights on, you can see that the light passes through instead of being diffused by the hazy plastic.
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Upon driving, I notice a significant gain in beam pattern, I can see where the beams actually point on the garage door.

Using high beams now illuminate a higher field of vision, instead of making the lowsy beams a tad bit brigher.

My next step it to buy some sylvania XR bulbs.

-Travis
 

Not exactly true! You wouldn't be able to buy both e-codes lights for $20! Besides your missing alot of other parts for the entire conversion which includes a new front grille, corners/indicators, grille mounting brackets, new front grille and a new 960 front hood with the narrower front(matches the grille, although not necessary for it to work).

Nice restoration!
 
awesome work, i have always wondered what type of results could be had from using that stuff.. i need to do that with my crown vic and now that i see the results you got i will get on it :-D
 
I did this more or less and it worked great! I just polished and waxed them when did the car. I just used a cutting compound, a polishing compound, and then wax.
 
Not exactly true! You wouldn't be able to buy both e-codes lights for $20! Besides your missing alot of other parts for the entire conversion which includes a new front grille, corners/indicators, grille mounting brackets, new front grille and a new 960 front hood with the narrower front(matches the grille, although not necessary for it to work).

Nice restoration!
The ones without fog light would be a direct fit to what you already have. The fog light ones, yes you would need a grill and turn signals but that about it. Trust me it worth th extra cost. But I also know the polish method make a world of difference on plastic headlights. Nice work!
 
The ones without fog light would be a direct fit to what you already have. The fog light ones, yes you would need a grill and turn signals but that about it. Trust me it worth th extra cost. But I also know the polish method make a world of difference on plastic headlights. Nice work!

I know, my car has a full set of 960 e-codes and I love it. Lighting at night is far superior compared to the non-fogs headlamps. You do need the metal brackets though, unless you ziptie it, you can grab those from a yard from a non-ecode 960 w/fogs.
 
I had to do a similar thing to a 2000 ford escort. Took almost an hour just to get one passable. I used a two stage kit from Meguires(?) and a DA 5" buffer.


The e-code lamps with the fog lights look almost identical to the 780 e-code lamps.

I wonder if they are close?

The ones without fog light would be a direct fit to what you already have. The fog light ones, yes you would need a grill and turn signals but that about it. Trust me it worth th extra cost. But I also know the polish method make a world of difference on plastic headlights. Nice work!
 
12 year bump.
Anyone know what kit was used by the OP here?
I see it was purchased at Walmart, but because Photobucket, I can't see the photos.

The headlights on my wife's minivan could use restoration. I remember them being bright when new, but the low beam is definitely dimmer now. They're not yellowed, but 13 years and 120,000 miles have given them kind of a matte finish instead of clear.

Sylvania Headlight Restoration Kit had pretty good reviews online and is only around $20 on Amazon.
https://www.amazon.com/SYLVANIA-Hea...storation+Kit&qid=1551131068&s=gateway&sr=8-2

Anyone try the Sylvania kit?
I figure I can't make the headlights much worse.
 
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