• Hello Guest, welcome to the initial stages of our new platform!
    You can find some additional information about where we are in the process of migrating the board and setting up our new software here

    Thank you for being a part of our community!

Recommissioning a £100 960 Turbo

The Caveman

New member
Joined
Jun 26, 2026
Location
South Glos, UK
Hi All, thought I'd introduce myself and my latest project, a 1992 960 Turbo that I picked up yesterday and hasn't been started for over a year.

The story starts a few weeks ago when I was driving home from my mother's house and spotted a G-plate 960 pulled over in a farm entrance with an elderly gent wearing a look that said he didn't really want to be stopped there, so I spun around and went back to see if he was ok. The car hadn't ben used for about 6 months and despite starting ok had conked out with about 5 miles still for him to get home. As I was in the Land Rover and had a draw-bar in the back, I gave him a tow back rather than trying to sort the problem on the roadside. In the course of our conversation, I mentioned that I also had an old Volvo at home, to which he jokingly replied "do you want another one?". Well, what could I say, so we swapped numbers and I said if he decided to get rid of it, to let me know.

A couple of weeks passed and I had a message asking if I was still interested and to give him a call, which I did and after discussing a few details about the car and approximate value, he mentioned that he also had another one that he ought to get rid of too. Obviously, I made my excuses at home and went straight over in my 740 for a look.

The gentleman seemed to be having second thoughts about selling the blue saloon, so it was the gold wagon that took my attention. It was rather tired looking and wouldn't start. The MOT had run out a couple of weeks ago and there was only a few days left on the tax before it risked being towed away from the public carpark where it's lived for many years. There was a long list of advisories on the last MOT, since which, it had covered only two miles! Previous MOTs showed a similar list and generally around 300 miles per year for the last decade.

728969913_10106282981247623_4164109164362242308_n.jpg


I went away and priced up the minimum parts I expected to need to get it back on the road, starter motor, brakes discs and pads all around, a pair of tyres, a headlight unit, a tail-light unit and, based on what I'd ben told, probably a new turbo too. I phoned the owner back and explained that for the work it needed, I really couldn't offer him more than a token amount for it and he'd get far more for it selling it for parts; he hated the idea of it being broken for parts and accepted a token offer on the condition that I fix it up and don't just sell it on for a quick profit, so I borrowed a trailer and went to collect it.

728970213_10106287927330633_5890070326105076744_n.jpg


This afternoon, after work, I opened the bonnet to investigate the starting fault and found that it cranked fine with a hot-wire. It didn't just crank fine, it pretty much started on the first turn, having not run for over a year! A little more investigation and it appears to be the PNP switch, so I've added that to the list of things to do. The idle is a little rough and the turbo boost gauge seems pretty erratic; flexing the vacuum hoses significantly alters the idle and there is a bit of a hissing that I haven't managed to locate yet, so I'll probably just replace all the small vacuum hoses and see if that improves things. Next will be the brakes and a good service before it goes for MOT in a week and a half. Possibly a bit of welding too on the OSF inner wheel arch under the air filter box, but I might get away with that when I clean it up later, plus a few other bits and pieces that are unlikely to pass as it is.

After that, I'm morally obliged to get it running nicely and tidy it up cosmetically, so I'll doubtless be asking for some advice on here as I get into it!

731366320_10106290249337313_302753445340788631_n.jpg
 
My $100 940 Turbo was one of my best, I'm sure this will treat you well. Also for us colonials, what's a G-plate?
In the UK, The Prefix System (Aug 1983 – Aug 2001) was in use on number plates. It dates the year of registration and the last 2 letters are the location of the first registration. 'I', 'O','U', and 'Z' are not used. Plates starting with Q are used only when a vehicle's age, manufacturing date, or true identity cannot be verified and are sometimes a nightmare to get insurance for.

So G at the start of a plate is commonly known as "G Reg" and is for the year August 1989 to July 1990.

The F reg car in the photo ends "GS" so was first used in Luton. My 940 ends "EG", so a Peterborough car at purchase.

Plates will 99% of the time stay on the car, unless you have paid for a private plate or "Vanity plate" in colonial speak. They're not a free choice but rather you can only buy combinations the government body releases. J20 JUL in the above photo is a private plate, if the owner sold the car without officially removing the plate to a retention certificate, they lose all rights to it. If they removed it, the car would either get another private plate or the cars original registration mark back.
 
Quick update from today. I spent most of the day down a cave (my other hobby), so haven't had much time to look at the car, but I did take it for a quick run out (totally legally on private property, of course ;)). Driving steady, everything seemed fine, but when I put my foot down hard, it revved so far and then went flat. Backing off it changed up a gear (yes, it's an auto), and continued ok, so long as I didn't try pushing it.

The turbo boost gauge idles towards the left, where it fluctuates slightly, under load, it picks up a bit, but never got above the mid-way line on the gauge. Initially, I had optimistically thought that this could just be caused by a leaking vacuum hose to the gauge, but based on the performance, I suspect that it's definitely not boosting properly.

I should have a bit more time to tinker tomorrow, but if anyone's got any tips on testing the turbo before I start, that would be appreciated; I bought the car on a bit of an impulse (it would have been rude not to really) and I've yet to read up on it or tinker and work things out.

J20 JUL in the above photo is a private plate, if the owner sold the car without officially removing the plate to a retention certificate, they lose all rights to it. If they removed it, the car would either get another private plate or the cars original registration mark back.
Regarding the private plate, I've told the previous owner that I'll give him the cash if I sell the plate, though I have no idea if it's worth anything. Perhaps someone called Julia would want it?
 
Very curious, what engine would be in a 960 turbo? Is it just a b230ft and the "6" is just a trim? Or did these come with the D24T?
 
Very curious, what engine would be in a 960 turbo? Is it just a b230ft and the "6" is just a trim? Or did these come with the D24T?
Correct. It's a B230FT with a Garrett turbo.
I was chatting to a Polish friend earlier and he was also surprised to see a red block in a 960. It took some convincing for him to believe it was really a thing!
Reading various old threads on here, looks like it was an option in certain markets (presumably including UK) either for tax reasons or due to availability of other engines.
 
Last edited:
Correct. It's a B230FT.
I was chatting to a Polish friend earlier and he was also surprised to see a red block in a 960. It took some convincing for him to believe it was really a thing!
Reading various old threads on here, looks like it was an option in certain markets (presumably including UK) either for tax reasons or due to availability of other engines.
Neat! So judging by the long hood in your photos, this is essentially the equivalent to the 1991 only 940se that was sold in the US. That engine bay must be very roomy.
 
Neat! So judging by the long hood in your photos, this is essentially the equivalent to the 1991 only 940se that was sold in the US. That engine bay must be very roomy.
Yes, I think it's pretty much the same car with a different badge, but that's just based on old stuff that I've managed to read on here.

As per my minor edit above, I've also now identified that it's fitted with a Garrett turbo, which (again from the limited things I've read) seems to be fairly unusual. I think I'll strip that off the car this afternoon and see if there's anything obviously wrong with it.
 
Neat! So judging by the long hood in your photos, this is essentially the equivalent to the 1991 only 940se that was sold in the US. That engine bay must be very roomy.
Yeah pretty much. My 960 turbo I had was a 2.0 16v turbo with the m46. The 960 had a few engine choices depending on the market. B204gt/ft, b280, b230ft, d24t and the 6 cylinder whiteblock
 
I went away and priced up the minimum parts I expected to need to get it back on the road, starter motor, brakes discs and pads all around, a pair of tyres, a headlight unit, a tail-light unit and, based on what I'd ben told, probably a new turbo too.
Let's change that, there's definitely no "probably" about it! Pulling off the intake and outlet pipes, I've got a load of oil where it shouldn't be and a ceased impellor. I've emailed a few places who should be able to rebuild it, but if anyone UK based has any recommendations, I'm all ears.
 
Sir, this is turbobricks. Reclocked junkyard 15g or eBay 19t are your only options.

No I’m only kidding. I’ve only ever driven one Garret turbo car (I think they used the T25 on some manual 740 turbo cars in the US) and don’t remember it being any different than any other turbo Volvo.
 
Turbo manual 1990 and 91 740's got the 48/64 AR T25 Garrett turbo in USA. 1991 940SE with auto trans got the 48/48 AR T25 garrett turbo in USA so there is a difference. Easy to rebuild if you can get it apart. Still trying to do that with the three I got all AR 64's on the exhaust housing.
 
Let's change that, there's definitely no "probably" about it! Pulling off the intake and outlet pipes, I've got a load of oil where it shouldn't be and a ceased impellor. I've emailed a few places who should be able to rebuild it, but if anyone UK based has any recommendations, I'm all ears.
Turbo Technics could probably do it. Theyre about a mile from me, often walk my dogs past their place.
 
Back
Top